Custom Test Equipment
Precision in a Compact Format
Where complex signal analysis is required in limited space, our test equipment bridges the gap between laboratory precision and industrial durability. We do not develop rigid machines, but highly integrated measurement units that support your quality assurance exactly where standard measuring tools reach their limits. With over 30 years of expertise in measurement electronics, we deliver your validation at the highest technological level.
Signal Intelligence Instead of Heavy Mechanics: Focus on Your Measurement Point
Not every testing task requires a massive foundation. A WSK test device focuses on the physical essence of your product: whether it is detecting the smallest analog signal deviations in high-speed sensors or precisely controlling medical actuators – we build the technological solution in a compact form.
We see ourselves as your development partner on equal footing. If your specifications still have gaps, our engineers support you already in the concept phase in precisely defining the physical testing parameters, required sampling rates, and tolerances.
Technological Excellence in Minimal Space
A test device from WSK Elektronik may be compact, but inside it operates the same high-end technology as in our large-scale systems:
Customized Hardware
We develop dedicated measurement boards and signal conditioning systems that precisely isolate even the smallest analog signals in interference-prone industrial environments.
Intelligent Adaptation
Our devices feature optimized interfaces (e.g. bed-of-nails adapters or quick-release systems) to minimize setup times.
The WSK Framework
Our systems are based on a modular C# / C++ software architecture. This ensures full scalability and intuitive operation.
From Concept to Specialized Test Device in 6 Steps
Behind every compact test device from WSK lies an engineering process optimized for maximum measurement precision with minimal space requirements.
We do not view the device in isolation, but as a precise data source for your entire quality assurance process.
Specification of the Measurement Task & Signal Analysis
We do not start with mechanics, but with the signal. We analyze your requirements for sampling rates and tolerance limits to ensure that the device reliably isolates even the smallest analog signals in harsh industrial environments.
Electronics Design & High-Speed Engineering
The focus here is on interdisciplinary hardware engineering. We develop dedicated measurement circuits and signal conditioning systems perfectly matched to your component geometry.
Compact Assembly & EMC Optimization
Assembly takes place in our workshops under strict quality standards. As test devices are often located near other machinery, we place maximum emphasis on EMC-optimized design to ensure long-term measurement stability.
Framework Integration & Algorithm Validation
Based on our modular framework, we implement the specific testing logic. We configure the user interface to remain intuitive for your staff, despite the complexity of the measurement data.
Precision Validation (Gage R&R)
Each device undergoes intensive test cycles under real conditions before delivery. We perform a statistical analysis of measurement system capability to ensure repeatability and reproducibility are audit-compliant from day one.
Plug-and-Play Integration & Training
We seamlessly integrate the test device into your existing IT infrastructure or production line. After final acceptance, we train your staff so the system can immediately contribute to reducing scrap rates.
Measurement task already finalized?
Send us your parameters and tolerance specifications for a well-founded quotation of your custom test device.
Test concept still open?
We support you in the electronic design and the selection of the appropriate sensors for your device.
Modular Engineering Services: Targeted Support for Your Measurement Technology
We provide the technological flexibility you need to strengthen your quality assurance exactly where it is required. Our range of services extends from targeted measurement consulting to the development of highly integrated test equipment, seamlessly embedded into your existing infrastructure.
Flexibly Scalable – From Individual Modules to Complete Solutions
You decide to what extent you want to leverage our expertise in measurement electronics. Each service module can be accessed as a standalone offering, allowing us to perfectly adapt to your internal development capacities:
- Measurement Concept & Signal Analysis: We validate your requirements for physical feasibility, take over the measurement engineering design, and provide complete documentation as well as precise CAD visualizations of your future test equipment.
- Interdisciplinary Design: We develop the specific measurement electronics and compact mechanical structure, tailored precisely to the signal characteristics and geometries of your test specimens.
- Hardware Implementation & Software Logic: We handle low-level programming based on our WSK framework as well as the assembly of electronic components – ensuring fast, deterministic real-time data processing.
- Precision Validation & Knowledge Transfer: Execution of calibrations and statistical accuracy verification, including intensive training, enabling your team to fully leverage the capabilities of the new measurement technology.
Manufacturer-Independent Service for Your Measurement Technology
Measurement errors and unplanned downtime are not an option for highly specialized test equipment. Our service concept is therefore designed to ensure the signal integrity of your devices over the long term – with maximum speed and in-depth technical expertise.
- Brand-Independent Expertise: In addition to WSK systems, we maintain, calibrate, and repair testing and measurement equipment from other manufacturers directly in your testing environment.
- Fast Response Times: Through deep expertise in electronic assemblies and efficient logistics, we significantly reduce turnaround times for your service operations.
- Ensuring Data Quality: Regular calibrations and preventive maintenance eliminate gradual measurement drift and ensure the accuracy of your results throughout the entire lifecycle.
Connectivity & Technological Evolution
With modern robotics and interfaces such as OPC UA, we prepare your measurement technology for Industry 4.0. Thanks to their hardware agility, our test devices are designed to be flexibly scalable for future model changes without requiring extensive modifications. Ensure seamless data integrity for your quality assurance.
Rely on validated data and measurement technology that evolves with your requirements. Contact our experts for a non-binding initial consultation regarding your individual test equipment project.
Frequently Asked Questions about Our Test Equipment
In industrial environments, electromagnetic interference (EMC) poses a major challenge to measurement accuracy. We use EMC-optimized hardware design and specialized signal conditioning to reliably isolate even the smallest analog data streams. Short signal paths within our compact devices and precise shielding eliminate measurement errors before they reach the database.
Yes, we rely on hardware agility. By using modular quick-change plate systems and mechanical quick-change solutions (adapter kits), new component geometries can be integrated without modifying the base device. On the software side, new test sequences, limit values, and load profiles can be configured independently via the graphical interface of our WSK framework.
Every WSK test device is fully network-capable. Measured values are seamlessly archived in SQL databases in real time or transmitted via standardized interfaces such as OPC UA to your MES or ERP system. This enables legally compliant validation and traceability, as well as in-depth trend analysis for process optimization.
Absolutely. We also develop test devices as portable units for global use. These support various international voltage and frequency standards (e.g. 110V/60Hz or 230V/50Hz). Thanks to local data buffering and wireless connectivity, they are ideal for field diagnostics or quality assurance at decentralized locations.
A test device focuses on maximum electronic precision within a minimal footprint. While a test bench often requires heavy mechanical systems for load simulation, a test device is optimized for specialized measurement tasks – such as flashing control units or analyzing high-frequency signals. This makes it the ideal solution for laboratories, sampling inspections, or integration as a compact “black box” within existing production lines.