Custom test bench by WSK Elektronik
Tailor-made solutions for complex testing tasks
From the initial vision to seamless integration into your production – we develop test bench systems that start exactly where standard solutions reach their limits. With over 30 years of expertise in special-purpose machinery and measurement electronics, we implement your quality assurance at the highest technological level.
Precision meets individuality: Your requirements are our benchmark
Every product places different demands on quality assurance. Whether it involves validating high-speed sensors in the automotive sector, testing medical actuators, or performing end-of-line tests for complex assemblies: we design your test bench as a technological response to your specific challenges.
We see ourselves as your development partner throughout the process. If your specifications are not yet fully defined, our engineers will support you already in the concept phase to precisely determine the physical testing parameters and required tolerances.
Technological depth: hardware and software
A test bench from WSK Elektronik is a highly integrated system. We eliminate interface risks by combining all core competencies in-house:
Mechanics & Mechatronics
Robust, vibration-optimized base frames and precise load simulations (e.g. via servo motors or pneumatics) that accurately replicate real operating conditions.
Measurement Electronics & Signal Processing
High-precision data acquisition you can rely on. We analyze digital data streams just as accurately as the smallest analog signals – even when they are barely detectable due to interference.
The WSK Software Framework
Our systems are built on a modular software architecture in C# / C++. This ensures maximum performance, deterministic real-time behavior, and intuitive usability for your staff.
In 6 steps to the test bench
Requirements Analysis & Technical Concept Development
We review your specifications for physical feasibility. In this phase, we work with you to define the necessary measurement ranges, sampling rates, and tolerance limits to ensure legally compliant validation of your products.
Interdisciplinary Engineering
Design of mechanics, hardware, and software in continuous alignment. We ensure that mechatronic components and measurement electronics are perfectly coordinated to eliminate measurement errors caused by external influences or vibrations.
System Construction & Assembly
The physical build takes place in our workshops. We use industrial-grade components and EMC-optimized control cabinet construction to ensure long-term stability and ease of maintenance.
Software Development & Logic Programming
Based on our proven framework, we implement the specific testing algorithms. We configure the user interface and database integration to ensure intuitive operation and seamless data archiving.
System Verification & Pre-Acceptance
Before delivery, the test bench undergoes intensive test cycles under real conditions. We perform statistical analysis of measurement system capability so you can rely on the accuracy of the data from day one.
On-Site Integration & Commissioning
We install the system in your production environment and integrate it into your IT infrastructure. After final acceptance, we train your staff in operation and maintenance to ensure smooth, continuous operation.
Requirements still open? We support you in the technical design of your test bench.
Requirements already finalized? Send us your specifications for a well-founded quotation.
Modular test bench services: Exactly the support you need
Maximum flexibility at every project stage: We offer the full range of test bench engineering from a single source – or precisely the module you need to complete your project.
All from a single source – or tailored to your needs
Whether a turnkey system or a specialized service: you decide how extensively you want to use our expertise. Each process step can be booked as a standalone service or in combination – we adapt to your internal capacities:
- Engineering & Concept Development: We create or validate your requirement and specification documents, handle project planning, and provide complete technical documentation as well as CAD visualizations.
- Design & Development: Mechanical and electronic development of custom test equipment, tailored precisely to your component geometries.
- Manufacturing & Software: Professional control cabinet construction (electrical engineering/electronics), mechanical engineering, and custom programming based on our WSK framework.
- Validation & Handover: Execution of acceptance tests, calibrations, and certifications, including hands-on training for your operating personnel.
Service, Maintenance & Repair – Manufacturer-Independent
Downtime is a critical cost factor. That’s why our service is designed for maximum speed and technical expertise. Our unique advantage: we support your entire testing fleet.
- Manufacturer-independent support: We maintain and repair not only WSK systems, but also test benches and measurement equipment from other manufacturers.
- Minimized turnaround times: Thanks to efficient logistics and deep technical expertise, we ensure the shortest possible response times for service operations.
- Long-term operational reliability: Regular calibrations and preventive maintenance ensure the accuracy of your measurement results throughout the entire lifecycle of your system.
Automation & Future-Proofing
By integrating modern robotics (cobots) and connecting to higher-level systems (OPC UA, SQL databases), we make your testing processes ready for Industry 4.0. Our test benches are designed to be scalable and low-maintenance, allowing them to be flexibly adapted for future product generations.
Rely on validated data and processes. Contact our experts for a non-binding initial consultation regarding your custom test bench project.
Frequently Asked Questions about Our Test Benches
Each test bench undergoes statistical verification before delivery. We validate repeatability and reproducibility according to industry standards (e.g. VDA Volume 5) to ensure your testing processes are audit-compliant.
Yes. Thanks to our modular software framework, we support common interfaces such as OPC UA, SQL databases, and specific integrations with SAP and other ERP systems for automated data acquisition.
Absolutely. We design our systems in compliance with all relevant safety and industry standards. For high-voltage or environmental simulation tests, we implement the necessary protective measures in accordance with applicable regulations. Each system is delivered with a risk assessment, CE declaration of conformity, and all required acceptance documentation for safety-critical environments.
Our test benches are designed for scalability. Modular interchangeable plate systems (adapter kits) allow new geometries to be accommodated without modifying the core system. In the software, new test sequences, limit values, and load profiles can be configured independently via the graphical interface of the WSK framework. This minimizes downtime during product changes and protects your investment in the long term.
Yes. One of our key differentiators is our manufacturer-independent service. We handle maintenance, adjustment, and calibration of your entire testing fleet. Our technical support team is trained to thoroughly analyze and repair third-party systems. This reduces supplier complexity to a single point of contact and ensures maximum system availability through fast response times.